Brownfield Facility Expansion – LO-CAT® Trains and Gas Treating System
Project Overview
Evers & Sons Inc. partnered with the client to expand an existing brownfield treating facility with new equipment supporting the operation of three (3) sulfur recovery units (LO-CAT trains) and a shared chemical storage area. In addition to the LO-CAT train systems, Evers & Sons was also responsible for the installation of all gas treating and ancillary equipment required to enhance overall plant performance.
LO-CAT Train & Chemical Storage – Key Equipment (Per Train):
- (1) Inlet Gas Knockout Pot
- (2) Liquid Full Absorbers (LFA)
- (2) LFA Recirculation Pumps (w/ Pump Seal Pots)
- (1) Treated Gas Knockout Pot
- (1) Treated Gas Knockout Pump (w/ Pump Seal Pot)
- (1) Oxidizer
- (2) Absorber Feed Pumps (w/ Pump Seal Pots)
- (2) Overspray Pumps (w/ Pump Seal Pots)
- (1) Solution Heater
- (2) Process Air Blowers
- (1) Pressure Filter
- (1) Filter Box
- (2) Filtrate Return Pumps (w/ Pump Seal Pots)
- (3) Chemical Storage Tanks
- (3) Chemical Pumps
- (1) Biocide Tank with Pump
- (1) Potassium Hydroxide (KOH) Storage Tank with Pump
Balance of Plant (BOP) Treating & Compression – Key Equipment:
- (1) Acid Gas Screw Compressor Package (VRA 836M)
- (1) Discharge Silencer
- (1) Lube Oil Skid
- (1) Lube Oil Cooler
- (1) Seal Water Skid
- (1) Acid Gas Aftercooler
- (1) Injection Water Surge Vessel
- (2) Injection Water Pumps
- (1) LP Flare with KO Drum and Pumps
- (2) CO2 Vent Scrubber Pumps
- (2) Treated Water Pumps
- (2) Glycol Heaters
- (2) Glycol Circulation Pumps
- (1) Fuel Gas Meter
- (1) Fuel Gas Scrubber
- (1) H2S Scavenger Injection System
- (1) H2S Scavenger Tote
- (2) H2S Scavenger Pumps
Scope of Work:
- Concrete and structural installation for mechanical and electrical foundations
- Pre-fabrication of pipe spools and structural packages
- Field installation and pressure testing of all process piping
- Equipment setting, including grouting of all rotating equipment
- Scaffolding, coating, and insulation/jacketing
This project is designed to remove H₂S from acid gas produced by the existing amine regeneration still prior to atmospheric venting. The scope also included full balance-of-plant treating and compression installation, supporting long-term system reliability and environmental compliance.
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